Rigid Rail Fall Protection Systems
We engineer, fabricate, and install rigid rail fall arrest systems that protect workers in environments with minimal fall clearance.
rigid rail systems
Rigid rail fall protection systems use fixed overhead tracks and trolleys to provide guided fall protection along defined travel paths. Unlike flexible lifelines, rigid rails remain fixed under load, allowing fall protection to be integrated into areas where clearance, structure, or movement patterns are constrained.
These systems are used across a range of indoor and outdoor environments and are configured to address site-specific conditions and applicable
OSHA requirements from design through installation.
where rigid rail is used
Rigid rail systems are well suited for applications such as:
- Overhead maintenance and service areas
- Production lines and manufacturing bays
- Loading, shipping, and truck access areas
- Equipment maintenance zones
- Areas with limited vertical clearance
- Locations requiring defined travel paths
System selection and layout depend on how the space is used, required range of motion, and available structural support.
custom rigid rail configuration
Rigid rail systems are configured to match site layout, structural conditions, and intended work paths. Rail routing, span lengths, support locations, and connection points are determined based on existing structure, clearance limitations, and operational needs.
Because rigid rails do not deflect under load, system configuration can often be adapted to spaces where flexible lifelines are not suitable.
MINIMAL FALL ARREST DISTANCE
Designed to arrest falls within an extremely short distance (less than 2 feet), rigid rails are ideal in settings where minimal fall clearance is critical. Unlike flexible systems, such as wire ropes, rigid rails provide a fixed anchor that immediately stops a fall, reducing the amount of distance a worker can drop. Also, rigid rail systems often incorporate integrated components like trolleys and self-retracting lifelines that further minimize the fall arrest distance.
Maximum Productivity
Rigid rail systems boost worker productivity by allowing greater bypass capability. In traditional fall protection systems, the lack of flexibility can lead to workflow interruptions, but rigid rails enable workers to navigate around one another easily. By allowing unobstructed movements, workers can continue their tasks without unnecessary stops, increasing efficiency.
Supreme Durability
Constructed with high-grade materials such as stainless steel or specially treated alloys, rigid rail fall protection systems can withstand harsh environmental conditions, including extreme temperatures, humidity, and corrosive elements. This robust construction means that once installed, these systems require minimal maintenance, which reduces downtime and associated costs.
Built-in versatility & expansion
Rigid rail systems have built-in versatility, allowing for seamless integration into a variety of work environments. The modular design enables easy customization and expansion so that if your business grows or changes, your fall protection system can adapt accordingly. Plus, the versatility makes it possible to add or modify components without requiring a complete overhaul of the system.
Fully Osha Compliant
OSHA compliance for rigid rail systems refers to meeting applicable regulatory requirements for fall protection under OSHA standards, including 29 CFR 1910 (General Industry) and 29 CFR 1926 (Construction), as applicable. These requirements address system capacity, anchorage, installation, and proper use.
Compliance is verified through evaluation of system components, anchorage, and installation in accordance with applicable OSHA provisions and manufacturer requirements. Documentation is provided to support regulatory review, safety inspections, and audit requirements.
Comprehensive rigid rail options
We’re proud to offer a diverse range of premium rigid rail options designed to meet the highest standards of safety and reliability, with options suited to both standard installations and more complex, custom-engineered applications.
Single rigid rail
Single rigid rails involve attaching a linear trolley track to the main structure of the building.
Traveling Bridge
Ideal for operations that require multilayered coverage across large areas, cartesian bridge rails combine both longitudinal and lateral movements and allow workers to operate hands-free.
Passable Rail System
A passable rigid rail system doubles the safety and stability provided by single rail configurations. Consisting of two enclosed tracks, it delivers a continuous path of protection and allows workers to pass each other safely.
Fold-Away System
Fold-away systome are pivoting or hinged overhead rigid tracks that provide fall arrest for workers, then collapse against a wall or column to free up floor space and allow overhead crane access when not in use
ACROSS THE UNITED STATES SINCE 1998
Engineering, fabricating, and installing rigid rail systems
We provide rigid rail systems through integrated engineering, fabrication, and installation services. Each system is developed to address site conditions and applicable code requirements, with coordination focused on constructability, clear scope, and long-term use.
Installation is managed to align with ongoing operations and access requirements, supporting orderly execution within active facilities.
Installation services are provided nationwide.
rigid rail solutions
Our rigid rail systems are designed with a focus on durability and compliance with applicable safety standards, providing reliable long-term performance for work at height.
If you have questions or want to discuss rigid rail options for your site, contact us to get started.
